Cross-sectional area to diameter conversion circle intersection cross section < > diameter electric cable wire diameter formula wiring calculation AGW American Wire Gauge area of a wire formula conductivity resistivity - sengpielaudio
 
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Conversion and calculation (cross section < > diameter)
 
Cable diameter to circle cross-sectional area and vice versa ●
 
Round electric cable, wire, and wiring
 
Cross section is just a two-dimensional view of a slice through an object.
An often asked question: How can you convert the diameter of a round wire d to the
circle cross section surface or the cross-section area A (slice plane) to the cable diameter d?
Resistance varies inversely with the cross-sectional area of a wire.

 
Wire diameter d   unit   |   Cross-sectional area A  unit2
      |      
      ↓   |         ↓
      |      
Cross-sectional area A  unit2   |   Wire diameter d  unit
      |    
 

The "unit" can be inches, feet, yards, meters (metres), centimeters, or millimeters.
 
Litz wire consisting of many thin wires need a 14 % larger diameter compared to a massive wire.

 
Cross section is an area.
Diameter is a linear measure.
That cannot be the same.

 
Aha!

Calculation of the cross section A, entering the diameter d:
Formula calculate cross-sectional area from diameter
r = radius of the wire or cable
d = diameter of the wire or cable

Calculation of the diameter r, entering the cross section A:
Formula calculate diameter from cross-sectional area

There is no exact formula for the minimum wire size from the maximum amperage.
It depends on many circumstances, such as for example, if the calculation is for DC,
AC or even for three-phase current, whether the cable is released freely, or is placed
under the ground. Also, it depends on the ambient temperature, the allowable current
density, and the allowable voltage drop, and whether solid or litz wire is present. And
there is always the nice but unsatisfactory advice to use for security reasons a thicker
and hence more expensive cable. Common questions are about the voltage drop on
wires.

Voltage drop Δ V

The voltage drop formula with the specific resistance (resistivity) rho ρ is:
 
 
 Δ V = I × R = I × (2 × l × ρ / A) 
 
 
I = Current in amperes
l = Wire (cable) length in meters (times 2, because there is always a return wire)
ρ = rho, electrical resistivity (also known as specific electrical resistance or volume
resistivity) of copper = 0.01724 ohm·mm²/m
(Ohms for l = 1 m length and A = 1 mm2 cross section area of the wire)
     ρ = 1 / σ
A = Cross section area in mm2
σ = sigma, electrical conductivity (electrical conductance) of copper = 58 S·m/mm2

  Quantity of resistance  
 
Formel
 
R  = resistance Ω
ρ  = specific resistance   Ω·m
l  = length of the cable m
A  = cross section m2

Electrical conductivity and electrical resistivity κ or σ = 1/ρ
Electrical conductance and electrical resistance ρ = 1/κ = 1/σ
 
 
electrical
conductor
Electrical conductivity
Electrical conductance
Electrical resistivity
Specific resistance 
silver σ = 62 ρ = 0.0161
copper σ = 58 ρ = 0.0172
aluminium σ = 36 ρ = 0.0277
 
To use the calculator, simply enter a value.
Calculator works in both directions of the sign.

 
Electrical conductivity σ:
 S · m / mm²
 ↔  Specific elec. resistance ρ:
 Ohm mm² / m
σ = 1 / ρ   ρ = 1 / σ
 
The value of the electrical conductivity (conductance) and the specific electrical resistance
(resistivity) is a temperature dependent material constant. Mostly it is given at 20 or 25°C.

Resistance = resistivity x length / area

The specific resistivity of conductors changes with temperature.
In a limited temperature range it is approximately linear:
Temperature dependence
where α is the temperature coefficient, T is the temperature and T0 is any temperature,
such as T0 = 293.15 K = 20°C at which the electrical resistivity ρ (T0) is known.

Calculator: Ohm's law

Table of typical loudspeaker cables

Cable diameter d  0.798 mm 0.977 mm 1.128 mm 1.382 mm 1.784 mm 2.257 mm 2.764 mm 3.568 mm
Cable nominal cross section A 0.5 mm2 0.75 mm2 1.0 mm2 1.5 mm2 2.5 mm2 4.0 mm2 6.0 mm2 10.0 mm2
Maximum electrical current 3 A 7.6 A 10.4 A 13.5 A 18.3 A 25 A 32 A      -

Always consider, the cross section must be made larger with higher power and higher length of
the cable, but also with lesser impedance. Here is a table to tell the possible power loss
.

Cable length
in m
Section
in mm2
Resistance
in ohm
Power loss at  Damping factor at
Impedance
8 ohm
Impedance
4 ohm
Impedance
8 ohm
Impedance
4 ohm
1 0.75 0.042 0.53% 1.05% 98 49
1.50 0.021 0.31% 0.63% 123 62
2.50 0.013 0.16% 0.33% 151 75
4.00 0.008 0.10% 0.20% 167 83
2 0.75 0.084 1.06% 2.10% 65 33
1.50 0.042 0.62% 1.26% 85 43
2.50 0.026 0.32% 0.66% 113 56
4.00 0.016 0.20% 0.40% 133 66
5 0.75 0.210 2.63% 5.25% 32 16
1.50 0.125 1.56% 3.13% 48 24
2.50 0.065 0.81% 1.63% 76 38
4.00 0.040 0.50% 1.00% 100 50
10 0.75 0.420 5.25% 10.50% 17 9
1.50 0.250 3.13% 6.25% 28 14
2.50 0.130 1.63% 3.25% 47 24
4.00 0.080 1.00% 2.00% 67 33
20 0.75 0.840 10.50% 21.00% 9 5
1.50 0.500 6.25% 12.50% 15 7
2.50 0.260 3.25% 6.50% 27 13
4.00 0.160 2.00% 4.00% 40 20

The damping factor values show, what remains of an accepted damping factor of 200
depending on the cable length, the cross section, and the impedance of the loudspeaker.

Conversion and calculation of cable diameter to AWG
and AWG to cable diameter in mm - American Wire Gauge

 
Wire diameter d   mm   |   AWG number   
      |      
      ↓   |         ↓
      |      
AWG number      |   Wire diameter d  mm
      |    
 

The gauges we most commonly use are even numbers, such as 18, 16, 14, etc.
If you get an answer that is odd, such as 17, 19, etc., use the next lower even number.

AWG stands for American Wire Gauge and refers to the strength of wires. These
AWG numbers show the diameter and accordingly the cross section as a code. They are only
used in the USA. Sometimes you find AWG numbers also in catalogues and technical data in Europe.

AWG Table (Chart)

AWG
number
46 45 44 43 42 41 40 39 38 37 36 35 34
Diameter
in inch
0.0016 0.0018 0.0020 0.0022 0.0024 0.0027 0.0031 0.0035 0.0040 0.0045 0.0050 0.0056 0.0063
Diameter (Ø)
in mm
0.04 0.05 0.05 0.06 0.06 0.07 0.08 0.09 0.10 0.11 0.13 0.14 0.16
Cross section
in mm2
0.0013 0.0016 0.0020 0.0025 0.0029 0.0037 0.0049 0.0062 0.0081 0.010   0.013   0.016   0.020  
 
AWG
number
33 32 31 30 29 28 27 26 25 24 23 22 21
Diameter
in inch
0.0071 0.0079 0.0089 0.0100 0.0113 0.0126 0.0142 0.0159 0.0179 0.0201 0.0226 0.0253 0.0285
Diameter (Ø)
in mm
0.18 0.20 0.23 0.25 0.29 0.32 0.36 0.40 0.45 0.51 0.57 0.64 0.72
Cross section
in mm2
0.026 0.032 0.040 0.051 0.065 0.080 0.10 0.13 0.16 0.20 0.26 0.32 0.41
 
AWG
number
20 19 18 17 16 15 14 13 12 11 10 9 8
Diameter
in inch
0.0319 0.0359 0.0403 0.0453 0.0508 0.0571 0.0641 0.0719 0.0808 0.0907 0.1019 0.1144 0.1285
Diameter (Ø)
in mm
0.81 0.91 1.02 1.15 1.29 1.45 1.63 1.83 2.05 2.30 2.59 2.91 3.26
Cross section
in mm2
0.52 0.65 0.82 1.0 1.3 1.7 2.1 2.6 3.3 4.2 5.3 6.6 8.4
 
AWG
number
7 6 5 4 3 2 1 0
(1/0)
(0)
00
(2/0)
(-1)
000
(3/0)
(-2)
0000
(4/0)
(-3)
00000
(5/0)
(-4)
000000
(6/0)
(-5)
Diameter
in inch
0.1443 0.1620 0.1819 0.2043 0.2294 0.2576 0.2893 0.3249 0.3648 0.4096 0.4600 0.5165 0.5800
Diameter (Ø)
in mm
3.67 4.11 4.62 5.19 5.83 6.54 7.35 8.25 9.27 10.40 11.68 13.13 14.73
Cross section
in mm2
10.6 13.3 16.8 21.1 26.7 33.6 42.4 53.5 67.4 85.0 107.2 135.2 170.5

How are high frequencies damped by the length of the cable?

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